Making Machinery Last to Cut Down on Costs
Manufacturing companies and related businesses rely on machinery and equipment to keep their processes running. Without them, much of the work that needs to get done could not be accomplished. Due to their importance, businesses owners need to be sure they are setting
aside money to be able to handle maintenance and repairs when needed. Spending on certain products and procedures now will help machinery last as long as possible to cut down on replacement costs in the future.
Include High-Quality Overlay Plates
Many machines can have overlay plates added to them that will help prolong their life. An overlay plate takes a lot of the wear and tear and are highly resistant to abrasion and high temperatures. Parts can run through the machines without causing damage to the inner surfaces thanks to these plates and other wear materials.
Find Low-Cost Alternatives
The most expensive machine processes do not have to be used. Instead, companies can opt for low-cost alternatives that do not require as much upkeep. Several different machineries exist for processing plastics. Roto molding machinery, blow molding, vacuum forming, thermoforming, and extrusion machines are just some of the available options. Business owners should look into each option and determine which would best fit the needs of their company. What might work for one business might not do as well for another.
Routine Maintenance Checks
Hiring a professional to come in and perform routine maintenance checks is one of the best solutions for saving. Machines break down easily and often without warning. Having someone come to do a check will help find minor problems before they become major nuisances to the job. Having a machine down for an hour or two to perform a maintenance check is much more worthwhile than going days or longer without a machine while it’s being repaired or replaced.
A significant part of these checks should solely revolve around lubricant. Is there excessive oil buildup anywhere on the machine? Are all components well lubricated and moving flawlessly? Are there leaks around any oil seals? All of these aspects need to be checked thoroughly to ensure the machine and all of its components are well lubricated, as lubrication helps moving parts avoid excessive friction that can cause damage.
Continued Training for Operators
Some trouble with machines comes from operator error. Incorrect use can play a role in things breaking down quicker than usual. That is why continued training for operators is so important. All machine operators should not just get trained when first using equipment, but also throughout their time working to ensure they still follow the proper usage guidelines. By giving further training to employees responsible for handling machines and equipment, bosses can prevent some of the damage done and therefore excessive money spent on replacements and repairs.
Run Machines Based on the Temperature
Many people don’t think about the temperature inside the workplace when worrying about the machines and equipment, but it is an important consideration. During cold weather, machines should not be operating at high speeds. During hot weather, workers need to be careful not to let the machines get overheated. Operating all equipment carefully depending on the temperature will help to prolong their lifespan.
Saving on costs is a goal of most business owners, and cutting down the prices for repair work and replacements of heavy machinery helps manufacturing companies meet that objective. With just a few changes, more industrial businesses can find ways to save while still maintaining adequate and efficient processes.